Along with high quality sensors and accessories for various applications, Kistler provides the industry leading injection molding process monitoring systems ComoNeo and ComoScout.  With the help of these systems, injection molders can set up processes quickly and monitor them effectively in real time. Integrated control algorithms guarantee constant process conditions. Additionally, Machine Learning / AI algorithms provide prescriptive insight and determine optimal process parameters.

As an injection molder, you are faced with major challenges every day. Numerous factors influence the quality of injection molding in production. So: how can you achieve smooth production with zero defects – and with optimized costs?

The most efficient and reliable method of quality assurance for injection molding consists of integrating QA directly into the injection molding process. The principle: sensor technology positioned precisely in the injection mold – that is to say, exactly where quality is produced – detects deviations from the target condition and allows automated identification of bad parts as well as control of the injection molding machine. 

Kistler sensors, systems and software solutions help to solve these challenges. Thanks to ComoNeo assistance systems, you can set up your processes quickly and monitor them effectively. Integrated control algorithms guarantee constant process conditions. And, not least, algorithms based on machine learning help you to determine the optimum operating point. 

The result: defective parts are detected and you’re on the path towards zero-defect production. Plus: relevant key process values and evaluation results can be transmitted via OPC UA to existing data management systems for further analysis.

ComoNeo Process Monitoring System is perfect for: 

• Synchronizes the pressure profiles by individually controlling the nozzle temps on the hot runner

• Cavity Pressure-based Analysis

• Injection Molding Process Optimization

• Monitoring and Documentation of Injection Molding Process Parameters

Sensors for Every Measuring Task:

• Direct Sensors – Direct contact with the plastic melt as it fills the cavity.

• Indirect Sensors – Typically placed under an ejector pin as the plastic contacts the ejector pin, the pressure is transferred to the sensor.

• Temperature Sensors – Record the temperature of the plastic as it flows into and through the cavity.

• Contactless Pressure Sensors – Installed behind the cavity wall without contact of the molded part. 

More About Kistler:

To offer you sensors, measurement systems and services that are exactly tailored to your needs, Kistler fully focuses upon the complex current and future challenges in the areas of automobile development, industrial automation and in fields related to extreme environments. Kistler is a dedicated industry insider and by offering our measurement technology, make important contributions towards the further development of current megatrends, including electrified drive technology, autonomous driving, emission reduction and Industry 4.0. Built upon more than 60 years of deep application knowledge, our comprehensive product portfolio covers all applications and services in piezoelectric measurement technology.

Kistler’s industry leading process monitoring systems provide our customers with an innovative and cost-effective solution in enhancing process stability and improving yields. Kistler’s products and solutions enable molders to operate at peak performance even with less experienced personnel.

Kistler is the global market leader for dynamic pressure, force, torque and acceleration measurement technology. Cutting-edge technologies provide the basis for Kistler’s modular solutions. Customers in industry and scientific research benefit from Kistler’s experience as a development partner and its unique sensor technology, enabling them to optimize their products and processes so as to secure sustainable competitive edge. Some 2,000 employees at more than 60 facilities across the globe offer individual application-specific support at the local level. In 2022, the Kistler Group posted sales of mCHF 434, and about 8% of this figure is reinvested in research and technology.